UMUZINGO WO GUSUKURA UMWE UFITE UMUVUDUKO WIHARIYE
Ingano y'Ikoreshwa
Umuzingo wo gusya ufite umuvuduko mwinshi ukoresha imodoka imwe wagenewe by’umwihariko gusya mbere y’uko ibyuma bisya, imyanda y’amabuye y’agaciro, ibyuma bisya n’ibindi bivamo uduce duto, kugira ngo ushenye cyane amabuye y’agaciro (amabuye y’icyuma, manganese, umuringa, icyuma cya lead-zinc, vanadium ores n’ibindi) no gusya amabuye y’agaciro atari ay’icyuma (amakara,
feldspar, nepheline, dolomite, limestone, quartz, nibindi) bikavamo ifu.
Imiterere n'amahame y'imikorere
◆Ishusho y'amahame agenga imikorere
Umuzingo wo gusya ufite umuvuduko mwinshi wa singledrive urakoreshwa
ihame ryo gusya ryo gusohora ibikoresho byose hamwe.
Imwe ni umuzingo uhoraho, indi ni umuzingo wimukanwa.
Imizingo ibiri izenguruka mu buryo bunyuranye ku muvuduko umwe.
Ibikoresho byinjira biva mu mwobo wo hejuru w'ibiryo,
kandi zigasya bitewe no gusohoka kw'umuvuduko mwinshi mu cyuho cy'imizingo ibiri, hanyuma zigasohoka hasi.
◆Igice cyo gutwara imodoka
Hakenewe moteri imwe gusa,
Ingufu zoherezwa kuva ku muzingo uhoraho zijya ku muzingo wimukanwa binyuze muri sisitemu y'ibikoresho,
ku buryo imizingo ibiri ihuzwa neza nta guhindagurika kw'imirongo.
Igikorwa cyose gikoreshwa mu gusohora ibikoresho,
kandi igipimo cy'ikoreshwa ry'ingufu kiri hejuru, ibyo bikaba bizigama 45% by'amashanyarazi ugereranije n'umuvuduko usanzwe wo gusya.
◆Sisitemu yo gushyiramo umuvuduko
Sisitemu ihuriweho yo gukoresha ingufu za mechanical mashini ituma umuzingo wimukanwa wirinda kugorana.
Iyo hari icyuma cy’amahanga cyinjira,
Sisitemu ikoresha umuvuduko w'impeshyi irasubira inyuma kandi ikagira ingaruka ku gihe, bigatuma igipimo cy'imikorere kigera kuri 95%;
Mu gihe uburyo gakondo bwo gusya umuvuduko ukabije butuma umuntu yirinda, amavuta ya hydraulic agomba gusohoka anyuze mu muyoboro kugira ngo agabanye umuvuduko.
Igikorwa kiratinda, bishobora kwangiza ubuso bw'umuzingo cyangwa gukora nabi kwa sisitemu ya hydraulic.
◆Uruso rw'inyuma
Ubuso bw'umuzingo busutsweho ibikoresho byo gusudira bidashira, kandi ubukana bushobora kugera kuri HRC58-65; igitutu gihinduka mu buryo bwikora hamwe n'ibikoresho,
ibyo ntibigera ku ntego yo gusya gusa, ahubwo binarinda ubuso bw'umuzingo;
umuzingo wimukanwa n'umuzingo uhoraho bikora neza nta guhindagurika kw'amazi.
Bityo rero, igihe cyo gukora cy'ubuso bw'umuzingo kiri hejuru cyane ugereranyije n'igihe cyo gukoresha umuzingo usanzwe wo gusya ufite umuvuduko mwinshi.
Ibiranga Tekiniki by'ingenzi
◆ Ubushobozi bwo gukora neza cyane. Ugereranyije n'ibikoresho bisanzwe byo gusya, ubushobozi bwo gutunganya ibintu bwiyongeraho 40 - 50%.
Ubushobozi bwo gutunganya PGM1040 bushobora kugera kuri toni 50 - 100 ku isaha, hamwe n'ingufu za 90kw gusa.
◆ Ikoreshwa ry'ingufu nke. Nk'uko bigenda mu buryo bwo gutwara imodoka ku mugozi umwe, ikenera moteri imwe gusa kugira ngo igende.
Ingufu zikoreshwa ni nke cyane. Ugereranyije na HPGR isanzwe ifite double drive, ishobora kugabanya ikoreshwa ry'ingufu ho 20-30%.
◆ Ubwiza bwiza burinda kwangirika. Hamwe no gutwara moteri imwe gusa, imikorere yo guhuza imizingo ibiri ni myiza cyane.
Kubera ko ubuso bwo gusudira budashira, imizingo ifite ubuziranenge bwiza kandi ishobora kubungabungwa byoroshye.
◆ Igipimo cyo hejuru cyo gukora: ≥ 95%. Hamwe n'igishushanyo mbonera cya siyansi, ibikoresho bishobora gushyirwamo umuvuduko ukabije n'itsinda ry'imashini zikoresha umuvuduko mwinshi.
Igitutu cy'imikorere gishobora guhindurwa mu buryo bwikora hakurikijwe uburyo bwo gukanda bukoreshwa mu itsinda rya spring. Nta hantu habi hahari.
◆ Uburyo bworoshye bwo gukora kandi byoroshye guhindura. Hatabayeho sisitemu ya hydraulic, hari igipimo gito cy'imikorere mibi
◆ Ubuso bw'umuzingo buriho ubushuhe bukoresheje ibikoresho byo gusudira bidashobora kwangirika, bufite ubukana bwinshi kandi budashobora kwangirika neza;
Igitutu kijya ku isoko gituruka ku mbaraga z'ibikoresho, kandi igitutu gihora kiringaniye,
ibyo ntibigera gusa ku ntego yo gusya,
ariko kandi irinda ubuso bw'umuzingo; umuzingo wimukanwa n'umuzingo uhoraho bifatanye kandi bigatwarwa na sisitemu y'ibikoresho,
kandi umuvuduko urahuzwa neza, bityo birinda guhindagurika hagati y'ibikoresho n'ubuso bw'umuzingo.
Bityo rero, ubuzima bwa serivisi buri hejuru cyane ugereranyije n'ubwa HPGR ifite disiki ebyiri.
◆ Inyubako nto n'ahantu ho hasi hato.
Ibipimo bya tekiniki
| Icyitegererezo | Umurambararo w'umuzingomm | Umuzingoubugarimm | Ingano y'ibiryo bya M(Sima, icyuma gishongeshejwe, oreslag) mm | Ifunguro ryiza cyaneIngano(icyumaabakozi,idakoresha icyumaamabuye y'agaciro) mm | Ingano y'umusaruro wa mm(cyangwa sesima)mm | Ubushobozi bwo gutunganyaT/h | Motor toringufu Kw | Ibipimo by'umurongo(cyangwa seL×W×H)mm |
| PGM0850 | φ800 | 500 | 50 | 30 | Gushyira mu byiciro,<4 | 30~40 | 37 | 2760×2465×1362 |
| PGM1040 | φ1000 | 400 | 50 | 30 | Gushyira mu byiciro,<4 | 50~80 | 90 | 4685×4300×2020 |
| PGM1060 | φ1000 | 600 | 50 | 30 | Gushyira mu byiciro,<4 | 70~110 | 110 | 4685×4300×2020 |
| PGM1065 | φ1000 | 650 | 50 | 30 | gusesereza,<4 | 100~160 | 200 | 5560×4500×2200 |
| PGM1250 | φ1200 | 500 | 50 | 30 | Gushyira mu byiciro,<4 | 120~180 | 250 | 6485×4700×2485 |
| PGM1465 | φ1400 | 650 | 50 | 30 | Gushyira mu byiciro,<4 | 240~320 | 630 | 9200×6320×3600 |
| PGM1610 | φ1600 | 1000 | 50 | 30 | Gushyira mu byiciro,<4 | 500~650 | 1250 | 10800×8100×4400 |
IGERERANYA HAGATI YA SINGLE DRIVE HPGR NA HPGR ISANZWE
Imbonerahamwe y'ibikorwa byo gusya mbere yo gusya ya HPGR imwe
Gusya sima, amabuye y'agaciro n'icyuma mbere yo gusya "Gusya cyane no gusya bike, simbura gusya ukoresheje gusya", ni ukuvuga gusya mbere yo gusya, byabaye ikoranabuhanga rikuru ryo gukora imiyoboro y'amazi kugira ngo byongere umusaruro kandi bigabanye ikoreshwa ry'ingufu. Nk'ibikoresho bigezweho byo kuzigama ingufu mbere yo gusya, HPGR ifite amashanyarazi imwe ishobora gusya ibikoresho kugeza kuri -4mm cyangwa -0 .5mm, muri byo 0 .08mm irenga 30%. Ubushobozi bw'icyuma gikoreshwa bushobora kongerwaho 50~100%, kandi ingufu zikoreshwa mu gusya zishobora kugabanukaho 15~30%.
Imbonerahamwe y'inzira yo gusya neza cyane y'amabuye y'agaciro afite HPGR imwe
Gusya neza cyane amabuye y'agaciro y'icyuma
Iyo imyunyu ngugu inyuze mu cyuho kiri hagati y’imizingo ibiri, irashwanyaguzwa mo uduce duto twa mm 5 cyangwa mm 3 n’ifu nyinshi hakoreshejwe imbaraga nyinshi z’umuvuduko. Bitewe n’imbaraga nke zo guhuza hagati y’imyunyu ngugu y’ingirakamaro n’agace k’umuvuduko, kunanirwa gucika cyangwa gucikagurika gato n’ingufu z’imbere biroroha. Igice cy’imyunyu ngugu kizatandukana burundu.
Bitewe n'ingano nini y'ifu nziza iva muri HPGR n'uko imyunyu ngugu isya ku buso bwo kwitandukanya, ugereranije n'isya isanzwe, igipimo cy'ubwiyongere bw'ibicuruzwa byashwanyagujwe kiragabanuka, kandi ingaruka zo kujugunya imyanda inyuma y'ibimera ni nziza.
Ubwinshi bw'ibinyampeke bya coarse hamwe n'umusaruro w'imyanda byongeye kuzamuka cyane.
Imbonerahamwe y'ibikorwa byo gukoresha amabuye y'agaciro atari ay'icyuma hamwe na HPGR imwe
Gusya amabuye y'agaciro atari ay'icyuma
Ugereranyije n'ibikoresho bisanzwe byo gusya, HPGR ifite ubushobozi bwo gukoresha imashini imwe gusa, ikoresha ingufu nke, idasaza cyane kandi ihumanya icyuma gito; ubunini bw'ibicuruzwa bushobora kugenzurwa kuva kuri meshi 20 kugeza kuri meshi 120, bishobora gusimbura uruganda rusya kandi bigatera inzira nshya yo gusya.
UMUZINGO WO GUSUKURA WO MU GIHE CY'UMUVUDUKO WO MU GIHE CYA HPGM
Ihame ry'imikorere
Umuzingo wo gusya ufite umuvuduko mwinshi wa HPGM ni ubwoko bushya bw'ibikoresho byo gusya bizigama ingufu byakozwe hakurikijwe ihame ryo gusya ibikoresho bifite umuvuduko mwinshi. Ugizwe n'imizingo ibiri yo gusya izenguruka ku muvuduko muto. Umwe ni umuzingo uhoraho undi ni umuzingo wimukanwa, byombi bitwarwa na moteri ifite imbaraga nyinshi. Ibikoresho bigezwa ku buryo bungana hejuru y'imizingo ibiri, kandi bikomeza kwinjizwa mu cyuho cy'umuzingo n'umuzingo wo gusya. Nyuma yo gushyirwaho umuvuduko mwinshi wa 50-300 MPa, umutsima w'ibikoresho byinshi uva muri mashini. Muri umutsima w'ibikoresho usohoka, uretse igice runaka cy'ibicuruzwa byujuje ibisabwa, imiterere y'imbere y'uduce tw'ibicuruzwa bidafite ubushobozi yuzuyemo uduce twinshi duto bitewe no gusohora umuvuduko mwinshi, bityo ubushobozi bwo gusya bw'ibikoresho burushaho kuba bwiza. Ku bikoresho nyuma yo gusya, nyuma yo gutandukanya, gushyira mu byiciro no gusuzuma, ibikoresho bito biri munsi ya mm 0.8 bishobora kugera kuri 30%, kandi ibikoresho biri munsi ya mm 5 bishobora kugera kuri 80%. Bityo rero, mu gihe cyo gusya gikomeje, ingufu zikoreshwa mu gusya zishobora kugabanuka cyane, kugira ngo ubushobozi bwo gukora ibikoresho byo gusya bushobore gukoreshwa neza, muri rusange ubushobozi bwa sisitemu y'icyuma cyo gusya bushobora kwiyongeraho 20% ~ 50%, kandi ingufu zose zikoreshwa zishobora kugabanukaho 30% ~ 50% cyangwa zirenga.
Ahantu ho Gusaba
Hari ubwoko bwinshi bw'umutungo w'amabuye y'agaciro mu Bushinwa, ariko ubwiza bw'ubwoko bwinshi bw'amabuye y'agaciro ni bubi, butandukanye kandi ni bwiza. Kugira ngo bikemure ibibazo bigaragara mu bijyanye n'ubukungu, tekiniki no kurengera ibidukikije mu iterambere ry'ubucukuzi bw'amabuye y'agaciro, ibigo by'ubucukuzi bw'amabuye y'agaciro byo mu gihugu bishyiraho, bigasya kandi bigafata ibikoresho bishya kandi byiza byo mu mahanga bitunganya amabuye y'agaciro. Muri uru rwego rw'isoko, HPGR ni ibikoresho byo gusya bifite imikorere myiza cyane byabanje gukorwaho ubushakashatsi no kwerekwa, kandi bitangira gukoreshwa mu bigo by'ubucukuzi bw'amabuye y'agaciro byo mu gihugu. Ni na byo bikoresho byo gusya amabuye y'agaciro bihangayikishijwe cyane n'inganda z'ubucukuzi bw'amabuye y'agaciro zo mu gihugu. Dushobora kuvuga ko HPGR ikoreshwa cyane mu birombe by'ibyuma byo mu gihugu. HPGR yakoreshejwe cyane mu gihugu no mu mahanga mu gusya mu nganda za sima, gusya mu nganda za shimi, no gusya neza pellet kugira ngo yongere ubuso bwihariye. Ikoreshwa mu gusya amabuye y'agaciro kugira ngo igere ku ntego zitandukanye nko koroshya inzira yo gusya, gusya cyane no gusya bike, kunoza umusaruro w'imikorere, kunoza ingaruka zo gusya cyangwa gutandukanya.
Ishyirwa mu bikorwa ry'ingirakamaro
1. Gusya ibikoresho byinshi mu buryo buringaniye, buto kandi buto cyane.
2. Mu nganda zitunganya amabuye y'agaciro, ishobora gushyirwa imbere y'uruganda rw'umupira, nk'igikoresho cyo gusya mbere, cyangwa igakora uburyo bwo gusya buhuriweho n'uruganda rw'umupira.
3. Mu nganda zikora pellets za oxidized, hashobora gusimburwa n'urusyo rusanzwe rukoreshwa.
4. Mu bikoresho by'ubwubatsi, ibikoresho birwanya ubushyuhe n'izindi nganda, byakoreshejwe neza mu gusya sima, amabuye y'agaciro, bauxite n'ibindi bikoresho bisya.
Ibyiza by'ibicuruzwa
1. Imiterere y'igitutu gihoraho ituma igitutu kigenda neza hagati y'imizingo kandi kigatuma habaho ingaruka nziza zo gusya.
2. Gukosora kunyura mu buryo bwikora, bishobora guhindura vuba icyuho cy'umuzingo kugira ngo ibikoresho birusheho kumera neza.
3. Sisitemu yo gutandukanya impande igabanya ingaruka z'inkombe ku ngaruka zo gusya.
4. Ifite ibyuma bya karubide bikozwe muri sima, imara igihe kirekire, yoroshye kuyitunganya, kandi ishobora gusimburwa.
5. Agasanduku k'amashanyarazi gafata ibice bitumizwa mu mahanga, kandi sisitemu ya hydraulic ifite imiterere ikwiye kandi yizewe neza.
Imiterere ya HPGR
| Icyitegererezo | Umurambararo w'umuzingomm | Ubugari bw'umuzingo mm | Uburyo bwo gukoreshaubushobozi | Ingano y'ibiryo | Uburemere bw'imashinit | Ingufu zashyizweho |
| HPGM0630 | 600 | 300 | 25-40 | 10-30 | 6 | 74 |
| HPGM0850 | 800 | 500 | 50-110 | 20-35 | 25 | 150-220 |
| HPGM1050 | 1000 | 500 | 90-200 | 20-35 | 52 | 260-400 |
| HPGM1250 | 1200 | 500 | 170-300 | 20-35 | 75 | 500-640 |
| HPGM1260 | 1200 | 600 | 200-400 | 20-35 | 78 | 600-800 |
| HPGM1450 | 1400 | 500 | 200-400 | 30-40 | 168 | 600-800 |
| HPGM1480 | 1400 | 800 | 270-630 | 30-40 | 172 | 800-1260 |
| HPGM16100 | 1600 | 1000 | 470-1000 | 30-50 | 220 | 1400-2000 |
| HPGM16120 | 1600 | 1200 | 570-1120 | 30-50 | 230 | 1600-2240 |
| HPGM16140 | 1600 | 1400 | 700-1250 | 30-50 | 240 | 2000-2500 |
| HPGM18100 | 1800 | 1000 | 540-1120 | 30-60 | 225 | 1600-2240 |
| HPGM18160 | 1800 | 1600 | 840-1600 | 30-60 | 320 | 2500-3200 |
Ikoranabuhanga rishya ry'ubwoko bushya bw'umuzingo w'inyuma
Ikoresha ibyuma bikomeye by’ubukorikori bifite ubukana bwinshi kandi birwanya kwangirika neza.
Imiterere y'ibikoresho byakozwe hakoreshejwe mudasobwa,
kandi imiterere yayo irasobanutse, ishobora gukora urwego rumwe rw'ibikoresho hagati y'imigozi, ikarinda neza imigozi n'ubuso bw'imizingo,
no kunoza ubuzima bwo gukora akazi ko gukanda. Uduti dushyirwamo kole zidasanzwe zitumizwa mu mahanga kugira ngo byoroshye kuzisimbuza.
Ikoranabuhanga ryo gutandukanya imigozi n'umugozi mukuru
Igice cy'ingenzi cy'umuzingo wo gukanda ukozwe mu cyuma cy'ubudodo cyo mu rwego rwo hejuru, kandi umuzingo wo gukanda ukozwe mu cyuma cy'ubudodo cyo mu rwego rwo hejuru. Umuzingo w'ingenzi n'imizingo bikozwe mu bikoresho bitandukanye, bituma umuzingo w'ingenzi ukomera kandi ugakomera. Igihe cyo gukora cy'umuzingo wo gukanda kirushaho kuba cyiza cyane. Gusimbuza umuzingo wo gukanda birakoroha.
Ikoranabuhanga ryo gushyiraho no gukuraho byihuse Ibyuma byo gushyiramo imyobo bifite ubuziranenge buhanitse birakoreshwa kandi ikigega cy'amavuta gifite umuvuduko mwinshi kirakorwa mbere. Ibyuma byo gushyiramo imyobo bishobora kumanurwa byoroshye binyuze mu ipompo y'amavuta ifite umuvuduko mwinshi, bigabanya cyane ingorane zo gusimbuza ibyuma no kunoza imikorere myiza yo kubungabunga.
Ikoranabuhanga ryo gufunga rivanze mu buryo bwinshi
Ifuru ifata ubwoko butandukanye bwa J hamwe na V hamwe na labyrinth seal, kandi ikoranabuhanga ryo gufunga rihuriweho ryemeza neza ingaruka zo gufunga kwa bearing.
Uruzinduko rw'ubucukuzi bw'amabuye y'agaciro
Ubuso bw'umuzingo butagira umwanda kandi burwanya kwambara bufite imigozi
Nyuma y'uko ibikoresho bisohowe,
Hakorwa urwego rw'ibikoresho byinshi ku buso bw'umuzingo kugira ngo birinde ubuso bw'umuzingo.
Ibikoresho fatizo
Keke y'ibikoresho






